DFWK-12 Cable Branch Box (Outdoor Ring Main Unit)

Product Overview
PRODUCT OVERVIEW

DFWK-12 series outdoor ring main unit, 12kV rated, SF6 gas-insulated and modular, for 10kV/11kV urban cable distribution networks.

Brand:Gaosuo Electric Co., Ltd.
Origin:China
Material:Quality Steel
After-sales:1-Year Warranty
  • Features
  • Scope of Application

    The DFWK-12 series outdoor ring main unit (RMU) is a gas-filled outdoor RMU developed and produced by our company with foreign professional technology, in line with the characteristics of regional distribution networks in China and the actual situation of urban distribution cable-ization projects, reaching international professional standards.

    The DFWK-12 series outdoor RMU adopts the HRM16-12/24 series SF6 fully-sealed fully-insulated ring-main switchgear, which is modular, extensible, fully insulated, fully sealed, safe, reliable and maintenance-free, suitable for any harsh environment, and is widely used in industrial parks, residential areas, streets, airports, various buildings, busy commercial centers and other places.

    The DFWK-12 series outdoor RMU has standard voltage classes of 12 kV and 24 kV, and can be extended with distribution automation functions to make the RMU intelligent and the grid stronger and smarter. The DFWK-12 series outdoor RMU has a rated voltage of 12 kV/24 kV and a rated frequency of 50 Hz; the gas tank protection class reaches IP67, enabling ring-main supply and distribution automation.

    Type Designation

    DFWK-12 outdoor ring main unit type designation diagram

    Service Conditions

    • Ambient temperature: maximum +50℃, minimum -40℃, maximum daily average not exceeding 35℃;
    • Relative humidity: daily average not exceeding 95%, monthly average not exceeding 90%;
    • Wind speed: not exceeding 35 m/s;
    • Pollution degree: Class III;
    • Seismic intensity: degree 8;
    • Ground inclination: not more than 3 degrees;
    • Installation site: install in places free from fire, explosion or violent vibration, well ventilated and free from corrosive gases.

    Special conditions

    • When the equipment is installed at an altitude above 1000 m, please specify specially so that the company can adjust the SF6 pressure during manufacturing.
    • For special severe conditions, please be sure to consult the company.

    Product Features

    High safety

    • All live parts are enclosed in the SF6 gas tank, achieving full sealing and full insulation;
    • Mechanical interlocks meeting the five-prevention requirements prevent misoperation;
    • Incoming/outgoing cables use fully insulated, fully sealed touchable connections, ensuring personal safety to the greatest extent;
    • The tank is fitted with a gas-pressure monitoring device for real-time pressure monitoring during operation;
    • An explosion-venting pressure-relief device is arranged at the rear lower part of the gas tank, and the internal arc test has been passed by an authoritative institution.

    Flexible schemes

    • Flexible incoming/outgoing modes: left, right and bottom incoming (outgoing) cables;
    • Flexible combination: any combination between all units with unlimited extension;
    • Built-in busbar extension fully meets usability, economy and aesthetic requirements;
    • Flexible design schemes can meet the site requirements of users.

    Compact & rational structure

    All unit modules have identical dimensions (except the metering module); the compact size does not affect construction convenience.

    Economy

    Maintenance-free; small footprint, high cost performance; service life over 30 years.

    Wide application

    The stainless-steel plates of the gas tank are automatically TIG-welded by robots, with protection class up to IP67; it can be installed in humid, dusty, saline, mining and any air-polluted places without special precautions.

    Intelligence

    Motorized operating devices and distribution automation terminal equipment can be provided to realize intelligent switchgear with "four-remote" functions, meeting all requirements of the smart grid for such equipment.

    Applicable Standards

    • GB 1984-2003 High-voltage AC circuit breakers
    • GB 1985-2005 High-voltage AC disconnectors and earthing switches
    • GB 3804-2004 3.6 kV-40.5 kV high-voltage AC load switches (IEC 60265)
    • GB 16926-2009 AC high-voltage load switch-fuse combinations (IEC 60420)
    • GB 3906-2006 3.6 kV-40.5 kV AC metal-enclosed switchgear and controlgear (IEC 62271)
    • GB/T11022-2011 Common technical requirements for high-voltage switchgear and controlgear standards (IEC 60694)
    • GB/T11023 SF6 gas sealing test methods for high-voltage switchgear
    • GB 4208-2008 Degrees of protection provided by enclosures (IEC 60529)
    • DL/T404 3.6 kV-40.5 kV AC metal-enclosed switchgear and controlgear
    • DL/T 728-2000 Guide to the ordering of gas-insulated metal-enclosed switchgear
    • Q/CSG 10012 Technical guidelines for urban distribution networks of China Southern Power Grid
    • State Grid Corporation material procurement standard - General technical specification for 12 kV and 24 kV ring main units

    Main Technical Parameters

    Item Unit C load-switch panel C load-switch panel / F combination unit V circuit-breaker panel
    Rated voltage kV 12/24 12/24 12/24
    Rated frequency Hz 50 50 50
    Rated current A 630 125 630
    Rated transfer current A - 1750 -
    Rated insulation level 1-min power-frequency withstand voltage (phase-to-earth) kV 42/65 42/65 42/65
    48/79 48/79 48/79
    Lightning impulse voltage kV 75/125 75/125 75/125
    85/145 85/145 85/145
    Rated short-circuit breaking current kA 20 315 20
    Rated short-circuit making current kA 50 80 50
    Rated short-circuit making current (earthing switch) kA 50 50 50
    Rated short-time withstand current Main circuit kA 20 20 20
    Earthing switch kA 20 20 20
    Rated short-time duration Main circuit s 4 4 4
    Earthing switch s 4 4 4
    Rated peak withstand current Main circuit kA 50 50 50
    Earthing switch kA 50 50 50
    Internal arc test (IAC) A 630 20kA/0.5s 630
    Rated closed-loop breaking current A 630 limited by the fuse 630
    Rated active load breaking current A 10 limited by the fuse 25
    Rated cable-charging breaking current operations 5000 17.4 3000
    Mechanical endurance Load switch/disconnector, operations 3000 5000 3000
    Earthing switch, operations 3000 3000 10000
    Vacuum circuit breaker Mpa - -
    SF6 gas pressure (absolute pressure at 20℃) - - 0.035 -
    Annual leakage rate - - ≤0.025% per year -
    Gas tank & fuse cylinder protection class - - IP67 -
    Tank & enclosure protection class - - IP4X -

    Structural Features

    ① Enclosure of the outdoor RMU

    The enclosure is made of stainless steel (≥2.0 mm), SMC, GRC etc., customizable per user requirements; the door opening mode is flexible and waterproof rubber strips are provided at the door gaps, bringing the overall protection class to IP4X to meet outdoor requirements.

    ② Pressure gauge

    For real-time monitoring of the SF6 pressure in the gas tank; a dry contact can be configured to alarm when the pressure is too low or too high.

    ③ Gas tank of the switch units

    The gas tank is made of 304 stainless steel (3.0 mm), fully welded by automatic manipulators; it withstands the SF6 pressure inside and reaches protection class IP67. The tank is leak-tested, dried and filled by helium mass-spectrometry vacuum leak-detection equipment, ensuring tightness.

    ④ Load-switch panel

    A three-position load switch is used to reduce the panel volume; SF6 gas is used for arc extinction, improving operational reliability.

    ⑤ Communication & control cabinet

    For installing communication equipment such as DTU switches and optical terminals.

    DFWK-12 outdoor ring main unit external structure diagram

    ⑥ Fault indicator

    For detecting line short-circuit and earth faults, facilitating fault location and providing a basis for future distribution automation.

    ⑦ Earthing switch

    For maintenance earthing.

    ⑧

    For observing the operation inside the cable compartment, providing maximum convenience for operation and maintenance.

    ⑨ Live-line indicator

    Indicates whether the circuit cable is live; a phasing hole is reserved for use with a special phaser.

    ⑩ PT & automation cabinet

    For installing the PT and distribution automation terminal devices. Made of stainless steel and connected to the switch units via fully sealed, fully insulated plug-in connectors.

    Main Accessories

    Tank

    The RMU enclosure is designed as an outdoor-type structure; the tank material can be stainless steel plate, SMC or GRC per customer requirements, with plastic-sprayed surface and sufficient mechanical strength;

    No removable fasteners on the tank surface (good anti-theft performance); the roof is a double-layer structure with an air interlayer and vents, with natural convection ventilation, good heat insulation and dissipation;

    Rain-proof door locks; a limit hook fixes the door when open; the tank has sealed bottom plates at the cable entries to prevent small animals and moisture from entering;

    The appearance and color of the tank can be customized; it is elegant and in harmony with the surroundings.

    DFWK-12 outdoor ring main unit tank structure diagram

    Switch units

    The switch units used in the DFWK series outdoor RMU are the HRM16 series fully-sealed fully-insulated ring-main switchgear produced by our company, featuring modularity, unlimited free extension, compact structure, small size and maintenance-free operation. The functional units and their descriptions:

    • C unit: load-switch panel, mainly used for connection, branching, sectioning and control of 12 kV/24 kV distribution network cable incoming/outgoing lines;

    • F unit: load switch + fuse combination unit, used for control and protection of terminal distribution transformers with capacity up to 1250 kVA in 12 kV/24 kV distribution networks.

    • V unit: vacuum circuit-breaker unit, which can be used not only for connection, branching, sectioning, control and protection of 12 kV/24 kV distribution network cable lines, but also for control and protection of larger-capacity distribution transformers.

      This unit is equipped with a microprocessor-based relay protection device, providing over-current protection and other functions.

    • D unit: cable incoming panel without switch, used for connecting incoming/outgoing cables directly to the busbar.

    • SV unit: bus-tie panel for connecting sectionalized busbars.

    • M unit: metering panel for electric energy metering, can be conveniently combined with any other panel.

    • PT unit: voltage transformer panel for installing the PT, automation terminal device and backup power supply, etc.

    Cable Branch Box Foundation Drawing

    DFWK-12 outdoor ring main unit foundation drawing

    Ordering Information

    • Product model; primary diagrams available for special user requirements;
    • Standard cross-sections of incoming/outgoing and branch cables;
    • Quantity of optional surge arresters and short-circuit fault indicators;
    • Enclosure material and color.

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